Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes (2024)

A "prefabricated home" is a house that is either partially or completely manufactured in a factory before being transported to a building site. If you’re shopping for one, you’ll likely be deciding between two types of prefab homes: Panelized or Modular. While both types are considered to be "prefabricated," there are several key differences between panelized house kits and modular homes:

What are Panelized Prefabricated Homes?

A panelized house kit is a prefab home that typically includes a roof, wall panels, and floor systems that are all first assembled in a factory, then delivered to the construction site. When building a panelized house kit, the foundation is laid first. Afterwards, the panelized walls, floors, and roof that were manufactured off-site are put into place.

Prefab kit homes from Mighty Small Homes, for example, use strong, factory-assembled Structural Insulated Panels (SIPs) that make them highly-efficient. These SIPs make our homes airtight, even giving them the ability to withstand hurricane-force winds. Our SIPs also make every Mighty Small Home 2-to-3 times more energy-efficient than traditionally-built homes.Browse Our Panelized Kit Homes For Sale

What are Modular Prefabricated Homes?

A modular home is made of one or more prefabricated modules that are grouped and/or stacked to form larger home structures. Modular homes are first completely factory-built in pieces. When complete, those modules are then loaded onto a truck and shipped to the construction site. This is why they are sometimes referred to as "factory-built" or "system-built" prefab homes.To avoid confusion, remember that a modular home is not the same as a “mobile” or “manufactured” home, which are commonly called "trailer" homes because they can typically be hitched to a vehicle.

Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes (1)

One type of modular home that has been getting a lot of attention lately is container homes. A container home is typically made from modified and customized shipping containers to form a home-like structure.Modular homes are appealing to some homeowners and builders because adding or removing modules to change the look or square footage is a lot easier than it would be with traditionally-built homes.

Benefits of Panelized vs. Modular Prefab Homes

Panelized Homes are Easier to Ship/Transport

With panelized homes, the panels are loaded onto smaller flatbed trucks that can be taken nearly anywhere you want to build, even remote locations. Big plus.With modular homes, the modules must be loaded onto an oversized truck and driven to your location, so you need to find a manufacture relatively near you. They also can’t be driven to remote locations.

You Can Build Panelized Homes Faster

Time is money, and panelized construction saves a lot of time over modular. Panelized homes can be put up in a matter of days, and they can be completely finished in as few as 6-10 weeks.Modular homes, on the other hand, typically take 3-4 months to complete. They also require large equipment to lift and place the modules on the home construction site.

Prefab Panels Create Less Waste

Both modular and panelized homes result in far less waste going to landfills, because much (or all) of the construction takes place in a factory. Lumber is cut by machine, which makes the measurements more precise, resulting in less lumber being wasted.

Panelized Homes are Stronger

When it comes to strength of construction, it’s hard to beat panelized homes. They’re built in a factory and precision engineered to be airtight and strong. Our strong panel system ensures that Mighty Small Homes will last generations and stand up to severe weather threats, including hurricane force winds and heavy snow. Modular homes are constructed more like traditional stick-built homes, except that they’re completely built in a factory. Although they can be built with strong panels, most are not, which makes panelized a better option for strength.

Prefab Homes are Healthier

All prefabricated homes are either partially or entirely built in a factory, so the materials aren’t subjected to rain and snow, which can result in mold, mildew, or rust. The airtight panels in Mighty Small Homes also keep dirt, dust, and allergens outside, providing a healthier living environment for residents.

Panelized Homes Offer Energy Efficiency

Panelized homes, especially those with strong structural insulated panels (like those used in Mighty Small Homes), offer superior energy efficiency that can save homeowners up to 60% on their energy bills.Modular homes are also more efficient than traditional, stick-built homes, but most don’t offer the same energy efficiency as panelized homes.

Do Panelized Homes Offer More Design Flexibility than Modular?

Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes (2)

The short answer is yes. Modular homes feature modules that are built in squares or rectangles, which are then stacked on-site according to the planned design.This means modular homes typically have a sleek, boxy look that is appealing to some buyers, but limiting to others. Interior layouts of modular homes are also less flexible than panelized houses, because every module is built in a factory according to plans with strict, standardized dimensions.If you’re looking for more flexibility and design options for both the exterior and interior of your home, panelized kit homes can be built in almost any style or aesthetic you can imagine because their floor plans can be easily customized with few limitations. Mighty Small Homes, for example, offers customized floor plans to match nearly any lot size, dimensions, or interior layout that a buyer desires.

What is the Best Kind of Prefabricated Home?

Choosing the type of prefabricated house that is best for you mostly depends on your style preferences, as well as the logistics involved.Panelized prefab homes are probably the most flexible choice, because in addition to being available in styles that match any taste, they are also easier to transport since panels can be loaded onto a smaller truck. Prefab house kits from Mighty Small Homes can be delivered nearly anywhere you want to build - from a secluded location in the woods or near a lake, to an urban lot in a crowded neighborhood.

Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes (3)

Mighty Small Homes panelized house kits are also a great option for those seeking to lower their carbon footprint because of their sustainable construction and high-efficiency.Modular homes come in all sizes and can be as elaborate or as simple as you want, but, because they’re entirely built off-site, you’ll be limited in how you can customize. And because they’re built in square or rectangular modules, the modules must be loaded onto an oversized truck and driven to your location, so you need to find a manufacturer that’s relatively near you. They also can’t be driven to remote locations, so that’s something else to consider.

Mighty Small Homes Panelized House Kits Offer Unique Customization

Whether you’re looking to build the home of your dreams, a new lake house, an accessory dwelling unit (ADU), or even a cabin in the woods, Mighty Small Homes panelized house kits can be customized to meet your needs.

To learn more about our models and the process of building one of our homes, please contact our team with your questions and we'll be happy to help.

Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes (2024)

FAQs

Comparing Panelized vs. Modular Prefab Homes | Mighty Small Homes? ›

What's the difference between panelized home kits and modular homes? Modular homes are built almost entirely off-site and delivered in modules. They are more expensive than structural insulated panel home kits and have higher delivery and installation costs.

Is modular better than prefab? ›

Many prefab buildings lack the stability and longevity that modular structures offer. They tend to develop more problems and do not remain as energy efficient. While they are better for the environment during development and assembly, it is not as eco-friendly to live or work in these prefab buildings.

Is a panelized home the same as a modular home? ›

Panel-built homes are 100% customizable. Unlike modular homes, adjustments to panelized home floor plans are much easier to make and don't require complete overhauls to the rest of the design. In addition, panelized construction does not lock you into a limited selection of what goes into the home.

What is the disadvantage of panel house? ›

Moisture damage

One main downside to building with structural insulated panels is that the materials (such as the wood) are prone to water damage, such as rot, mould or mildew.

Are prefab homes the same as modular homes? ›

Modular homes are delivered to a building site where they are then assembled by local contractors, while prefabricated homes involve constructing panels in a factory and then delivering them to the building site where they are assembled locally.

What are four drawbacks of modular homes? ›

Of course, modular houses have their downsides. These include less customization capabilities than stick-built homes. The cost of the land and construction of the home may be higher than some people can afford, land restrictions, and perceive quality issues. Modular homes may also have more a complicated loan process.

Is it cheaper to build or buy modular? ›

Is it cheaper to buy a modular home or build? In most cases, modular homes are less expensive than building a house, mainly because there's less labor involved.

Is stick-built better than prefab? ›

Unlike stick-built homes, it is very difficult to make in-field adjustments to the panels. Overall, a prefab home can be completed up to a month shorter than a stick-built home. Often associated with lower quality and cost, modern prefab homes are in line with stick-built homes in both aspects.

What is another name for a modular home? ›

The terms "manufactured home," "mobile home," and "modular home" are sometimes used interchangeably, but while they have some features in common, these types of home have more differences than similarities. Modular homes are constructed off-site in segments and assembled on-site on permanent foundations.

What is the difference between modular and RTM? ›

RTM Homes typically have a quicker turnaround time and allow for quicker occupancy. Modular Homes - Modular Homes are typically built in multiple sections and then assembled on-site.

Which is better, ICF or SIPs? ›

However, ICF wall systems have several benefits over SIP wall systems. ICFs, like Fox Blocks, are more energy-efficient and fire-, mold-, and rot-resistant than SIPs. ICFs also have more design flexibility than SIPs.

What are the major drawbacks of panel technique? ›

Affordability is a real problem. Another disadvantage is the possibility of a non-random sampling. To reduce costs some panel data sets rely on convenient sampling or other non-random sampling methods, and that can introduce buyers and reduce the generalizability of the results.

Who is more likely to use prefabricated panels when building a new house? ›

Final answer: A construction company building many houses in a short period of time is more likely to use prefabricated panels.

What is the difference between modular and panelized homes? ›

With panelized homes, the panels are loaded onto smaller flatbed trucks that can be taken nearly anywhere you want to build, even remote locations. Big plus. With modular homes, the modules must be loaded onto an oversized truck and driven to your location, so you need to find a manufacture relatively near you.

What is the smallest modular home you can buy? ›

Small manufactured homes range in size from tiny homes, less than 500 square feet to single-wide mobile homes that can be up to 900 square feet. These smaller-sized manufactured homes are typically 14 wide and 40' long.

Are prefabs worth it? ›

Building a prefab home is an average of 10% to 20% more affordable than a traditional home. The controlled construction environment in the factory means you'll be provided with a fixed cost at the beginning of the process. Due to our bulk buying agreements with suppliers, we can also pass great discounts on to you.

Why is modular construction better? ›

Modular construction has several attractive benefits, including cost savings, shorter construction timelines, environmental sustainability, and improved safety and quality. However, due to its unique design challenges, the need for advanced planning and collaboration must be addressed to realize its full potential.

Why is modular design better? ›

Modular design is shown to improve the design process by allowing better re-usability, workload handling, and easier debugging processes.

What is the difference between precast and modular? ›

Their methods of construction are different. Precast concrete is poured into forms and cured. Modular wall systems use a sandwiching technique with two other materials during construction. Modular wall systems are lightweight.

What is the difference between a modular and a doublewide? ›

The differences between a modular and double-wide home are therefore seen in the foundation. Unlike the steel frame trailer mostly used for the double-wide, a modular home will always be set onto a foundation. The construction is also done in sections and then moved onto the site of your choice.

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